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Pneumatic wear-resistant swing valve

BDF series swing valve seal with carbide or toughened ceramic friction pair, strong wear resistance, good sealing. This series of valves has the advantages of small starting load, no ash accumulation and jam in valve chamber, strong ability to adapt to working conditions and long service life.


Details Introduction


1.1. Overview
BDF series swing valve seal with carbide or toughened ceramic friction pair, strong wear resistance, good sealing. This series of valves has the advantages of small starting load, no ash accumulation and jam in valve chamber,   good adaptability to working conditions and long service life.


1.2. Working principle
The pneumatic actuator makes the valve plate swing through the rocker arm, rotating shaft and swinging arm. The spiral compression spring is loaded between the valve plate and the sealing surface. The spring force always makes the valve plate closely fit with the sealing ring surface, and allows the valve plate to move in the vertical direction, which helps to compensate the thermal expansion and contraction of the valve parts, and can overcome the influence of any change in back pressure on the seal. It also prevents granular media from entering between the sealing surfaces. The difference of friction between the valve plate seal face and the sealing ring in the tangential direction enables the valve plate to rotate during opening and closing, which leads to grinding and polishing between the sealing surfaces. All of these features make this swing valve with superior service life, providing a reliable guarantee for your system safety.


1.3. Main technical parameters
Nominal pressure: 1.0MPa
Medium temperature: ≤25 ℃
Strength test: 1.5MPa
Seal test: 1.1MPa
The working pressure of the cylinder is 0.4MPa-0.6MPa, clean, dry, oil-free compressed air on using .


1.4. Installation and use points
Before installation, check the pneumatic actuator of the valve and see if there are any defects such as damage and depression.
Check whether the length, nominal pressure and nominal diameter of the connecting flange structure meet the requirements.
Do not adjust the bolts and nuts that have been tightened before delivery. In addition, it should be noted that the center of the two pipes and the center of the valve diameter should be kept coaxial, the flange surface should be flat, and no large deviation is allowed to ensure the clamping and normal operation of the valve, and the force should be uniform and symmetrical when tightening the bolts.
After installation, pass the air source through the two air intakes of the pneumatic actuator, and confirm that the valve plate opens and closes normally.
If a control switch is installed, it should also be checked whether the switch is fixed firmly, whether the use parameters are consistent with the access power supply, and whether it is fully closed
Regular inspection of the operation, the occurrence of abnormal conditions should be timely and correct processing.
The valve has been adjusted and dynamic test before leaving the factory, and the gas path has been connected.


1.5. Common faults and troubleshooting methods

 

Fault phenomenon

Cause analysis

Elimination method

Leakage of sealing surface

There is dirt between the valve plate and the sealing surface

Clear foreign body

Seal secondary damage

Repair or replace

 

The cylinder cylinder is damaged

Check whether the cylinder is not round due to knocking or collision, and replace the cylinder if there is.

Cylinder piston seal ring wear caused by serial cylinder

Replace the cylinder piston seal ring

Valve leaks when closed

The sealing surface of the spool and valve plate is worn

Replace the spool and plate

The spool is not closed in place, and there are foreign bodies in the inner wall of the valve cavity

Clean the inner wall of the valve cavity

The sealing ring at the shaft is worn

Reseal

No return signal

The position of the signal cable is incorrect

Adjust to the optimum magnetic sensing zone

The signal switch line is incorrect or the signal line is damaged

Connect the signal switch line correctly or replace the signal line

 

1.6. Installation dimensions and outline drawing 

 

 

Diameter DN

H

D

K

d

n-C

50

245

165

125

99

4-ø18

65

260

185

145

118

4-ø18

80

260

200

160

132

8-ø18

100

280

220

180

156

8-ø18

150

310

285

240

210

8-ø22

200

310

340

295

265

8-ø22

225

310

370

325

295

8-ø22

250

330

395

350

320

12-ø22

300

330

445

400

368

12-ø22

200*350

310

340

295

265

8-ø22

520

470

 

8-ø26

200*350Y

205

340

315

265

8-M12

520

470

8-ø22

300*450

330

445

400

370

12-ø22

 

 

690

630

 

12-ø26

 

1.7. main parts

 

Serial number

Name

Material

Serial number

Name

Material

1

Upper valve seat

Ductile cast iron

5

Lower valve body

Nodular cast iron

2

Sealing ring

Ceramic or alloy

6

Swing arm

Nodular cast iron

3

Valve plate

Ceramic or alloy

7

Pivot

45# steel

4

Swing arm

Ductile cast iron

8

Pneumatic actuator

Aluminum cylinder


Keyword:

Pneumatic wear-resistant swing valve

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Business license

Business license

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Safety Production License

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Construction Enterprise Qualification Certificate

Engineering Design Qualification Certificate

Engineering Design Qualification Certificate

ISO 14001:2015

ISO 14001:2015

ISO 9001:2015

ISO 9001:2015

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