Plenum pulse bag filter-SY Blue Sky-located on the shore of the beautiful East Lake-1

Wuhan SY Blue Sky Environmental Technology Engineering Co., Ltd.

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Plenum pulse bag filter

Classification:

The PPCS series plenum pulse bag filter is a new type of high-efficiency bag filter equipment developed by our company based on the introduction of technology from Fuller Company in the United States, absorption of the technical advantages of similar products in Germany, and combined with the actual situation in China. It integrates the advantages of chamber blowback and spray pulse bag filters, overcomes the shortcomings of insufficient kinetic energy for cleaning dust in chamber blowback and simultaneous cleaning and filtering of spray pulse dust, and expands the application scope of bag filter equipment. This product combines the advantages of similar products at home and abroad, with our company's environmental protection patent technology, improving the dust removal efficiency and operational reliability of the pneumatic pulse bag filter effectively , extending the service life of the filter bag, reducing the labor intensity of operators, and becoming the best partner for enterprises to protect the environment.

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fengsongtao@whsylt.com

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Details Introduction

Overview

Working mechanism

The dusty gas enters the hopper through the air inlet duct, and coarse dust particles directly fall into the bottom of the hopper. Fine dust particles enter the upper case with the turning of the air flow, and the dust accumulates on the outer surface of the filter bag. The filtered gas enters the upper case and is discharged to the atmosphere through the exhaust fan. The dust cleaning process involves first cutting off the clean air outlet duct of the room, so that the bag in the room is in a state of no airflow passing through (stopping the air and cleaning the dust in each room). Then, the pulse valve is opened and compressed air is used for pulse clean the dust. The shut-off valve is closed for a sufficient time to ensure that the dust peeled off from the filter bag settles in the hopper after spraying, avoiding the phenomenon of dust adhering to the adjacent filter bag surface with the airflow after leaving the filter bag surface. The filter bag is thoroughly cleaned, and the exhaust valve, pulse valve, and ash discharge valve are fully automatically controlled by a programmable controller.

Main component

The dust collector is composed of upper case , middle case, hopper and support, spray device, filter bag and bag cage, inlet and outlet, ash discharge system, electrical control system etc.

model description

Range of Gas flow processing

10000~2000000m³/h, the outlet emission concentration is lower than 50-10mg/Nm³.

Applicable industry
Cleaning and recycling of dusty gas in building materials, metallurgy, cement, coal mill dust collection, mechanical casting, chemical industry and refractory material industry.

Technical innovation :

● Dust cleaning technology using pulse blowing with air stop in separate rooms
● Plenum structure reduces local resistance loss
● Reduce the cleaning energy consumption, improve the life of filter bag and valve plate .
● Maintenance and bag replacement can be done without stopping the system fan .
● Adopting the upper bag extraction method has improved the operating conditions for bag replacement
● The case adopts airtight design, with a very low air leakage rate.
● Inlet and outlet air duct layout is compact, low airflow resistance
● Pulse off-line cleaning, dust removal efficiency up to 99.99%.
● Full automatic control, easy operation, good reliability.

PPCS 32 series pulse bag filter technical performance table

Technical parameter		Model number
		PPCS 32-3	PPCS 32-4	PPCS 32-5	PPCS 32-6
Gas flow（m³/h）		6900	8930	11160	13390
Filter wind velocity (m/min)		1.2～2.0
Total filtration area (m²)		93	124	155	185
Net filtration area (m²)		62	93	124	155
Number of dust collector chambers (pcs)		3	4	5	6
Total filter bags (pcs)		96	128	160	192
Dust collector resistance (Pa)		1470～1770
Inlet dust concentration g/m³		＜200
Outlet dust concentration g/m³		＜0.1
Dust collector under negative pressure (Pa)		5000
Compressed air pressure for dust cleaning	Pressure (Pa)	（5～7）×10⁵
	Air consumption (m³/min)	0.27	0.37	0.46	0.55
Pulse valve	Quantity (pcs)	3	4	5	6
	Size (inches)	1 1/2"
Lift valve	Quantity (pcs)	3	4	5	6
	Size (mm)	Cylinder diameter φ63
Rigid impeller feeder		Feeding port 300×300mm, output 24m³/h
Ash cleaning program controller		Input voltage AC 220V, input voltage DC 24V
Filter bag specification		φ130×2450mm, operating temperature < 120℃
Area of insulation layer m²		26.5	34	41	48.5
Equipment quality (without insulation)		2400	3400	4400	5400

PPCS 64 series pulse bag filter technical performance table

Technical parameter		Model number					Note: 1. The filtering area in the table refers to the filtering area of a chamber during dust cleaning. 2. The gas consumption in the table refers to the situation of centralized gas supply in the factory. If a separate air compressor is installed, the gas consumption in the table should be multiplied by a factor of 1.3 . 3. The air volume in the table is calculated when the filtered wind velocity is 1.2m/min.
		PPCS 64-4	PPCS 64-5	PPCS 64-6	PPCS 64-7	PPCS 64-8
gas flow（m³/h）		17800	22300	26700	31200	35700
Filter wind velocity (m/min)		1.2～2.0
Total filtration area (m²)		248	310	372	434	496
Net filtration area (m²)		186	248	310	372	434
Number of dust collector chambers (pcs)		4	5	6	7	8
Total filter bags (pcs)		256	320	348	448	512
Dust collector resistance (Pa)		1470～1770
Inlet dust concentration g/m³		＜1000
Outlet dust concentration g/m³		＜0.1
Dust collector under negative pressure (Pa)		5000
Compressed air pressure for dust cleaning	Pressure(Pa)	（5～7）×10⁵
	Air consumption (m³/min)	1.2	1.5	1.8	2.4	2.4
pulse valve	Quantity (pcs)	4	5	6	7	8
	Size (inches)	2 1/2"
Lift valve	Quantity (pcs)	4	5	6	7	8
	Size (mm)	Cylinder diameter φ100
Rigid impeller feeder		Feeding port 300×430mm, output 24m³/h
Spiral ash conveyor	Specification	Diameter φ300, output 30m³ / h
	Gear motor	Model XWD2.5-7-1 / 43, power 2.2KW
Ash cleaning program controller		Input voltage AC 220V, input voltage DC 24V
Filter bag specification		φ130×2450mm, operating temperature < 120℃
Area of insulation layer m²		70	94	118	142	166
Equipment quality (without insulation)		6900	8300	9300	11100	12500

PPCS96 (single-row) series pulse bag filter technical performance table

Technical parameter		Model number						Note: 1. The filtering area in the table refers to the filtering area of a chamber during dust cleaning. 2. The gas consumption in the table refers to the situation of centralized gas supply in the factory. If a separate air compressor is installed, the gas consumption in the table should be multiplied by a factor of 1.3 . 3. The air volume in the table is calculated when the filtered wind velocity is 1.2m/min.
		PPCS 96-4	PPCS 96-5	PPCS 96-6	PPCS 96-7	PPCS 96-8	PPCS 96-9
Flow gas（m³/h）		26800	33400	40100	46100	53510	60100
Filter wind velocity (m/min)		1.2～2.0
Total filtration area (m²)		372	465	372	657	744	836
Net filtration area (m²)		279	372	310	557	657	744
Number of dust collector chambers (pcs)		4	5	6	7	8	9
Total filter bags (pcs)		384	480	576	672	768	864
Dust collector resistance (Pa)		1470～1770
Inlet dust concentration g/m³		＜1300
Outlet dust concentration g/m³		＜0.1
Dust collector under negative pressure(Pa)		5000
Compressed air pressure for dust cleaning	Pressure (Pa)	（5～7）×10⁵
	Air consumption (m³/min)	1.2	1.5	1.8	2.1	2.4	2.7
pulse valve	Quantity (pcs)	4	5	6	7	8	9
	Size (inches)	2 1/2"
Lift valve	Quantity (pcs)	4	5	6	7	8	9
	Size(mm)	Cylinder diameter φ100
Rigid impeller feeder		Feeding port 400×400mm, output 40m³/h
Spiral ash conveyor	Specification	Diameter φ400, output 40m³ / h
	Gear motor	Model XWD5.5-7-1 / 59, power 5.5KW
Ash cleaning program controller		Input voltage AC 220V, input voltage DC 24V
Filter bag specification		φ130×2450mm, operating temperature < 120℃
Area of insulation layer m²		110	120	130	140	150	160
Equipment quality (without insulation)		8710	10100	12400	14100	15700	17700

PPCS96 (biserial) series pulse bag filter technical performance table

Technical parameter		Model number						Note: 1. The filtering area in the table refers to the filtering area of a chamber during dust cleaning. 2. The gas consumption in the table refers to the situation of centralized gas supply in the factory. If a separate air compressor is installed, the gas consumption in the table should be multiplied by a factor of 1.3 . 3. The air volume in the table is calculated when the filtered wind velocity is 1.2m/min.
		PPCS 96-2x5	PPCS 96-2x6	PPCS 96-2x7	PPCS 96-2x8	PPCS 96-2x9	PPCS 96-2x10
Gas flow（m³/h）		66900	80700	94100	107600	121000	134500
Filter wind velocity (m/min)		1.2～2.0
Total filtration area (m²)		926	1121	1308	1401	1588	1755
Net filtration area(m²)		836	1028	1215	1401	1588	1755
Number of dust collector chambers (pcs)		10	12	14	16	18	20
Total filter bags (pcs)		960	1152	1344	1536	1728	1920
Dust collector resistance (Pa)		1470～1770
Inlet dust concentration g/m³		＜1300
Outlet dust concentration g/m³		＜0.1
Dust collector under negative pressure(Pa)		5000
Compressed air pressure for dust cleaning	Pressure(Pa)	（5～7）×10⁵
	Air consumption (m³/min)	3.0	3.4	4.2	4.8	5.4	6.0
pulse valve	Quantity (pcs)	10	12	14	16	18	20
	Size (inches)	2 1/2"
Lift valve	Quantity (pcs)	10	12	14	16	18	20
	Size (mm)	Cylinder diameter φ100
Rigid impeller feeder		Feeding port 350×350mm, output 30m³/h 2 sets
Spiral ash conveyor	Specification	φ300 2 sets, each output 21m³ / h
	Gear motor	Model XWD2.5-5-1 / 43, power 2.2KW
Ash cleaning program controller		Input voltage AC 220V, input voltage DC 24V
Filter bag specification		φ130×2450mm, operating temperature < 120℃
Area of insulation layer m²		175	210	245	280	315	350
Equipment quality (without insulation)		2100	25200	29400	33600	37800	42000

Keyword:

CLT/A type cyclone

Plenum pulse bag filter

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